Consumer Products
Tested and analyzed 5+ pressure cooker designs to evaluate the performance of their various built-in safety mechanisms
Devised a custom experimental setup to measure the torque required to open a pressure cooker as a function of internal cooker pressure
Constructed an apparatus to remotely attempt to force open an operating pressure cooker as described by the UL130 pressure cooker standard
Used compressed air to simulate a pressure cooker over pressurization event and evaluate the response of the built-in safety mechanisms
Created a rapid prototype venturi device to improve the milk-frothing functionality of an espresso machine
Determined the root cause of product overflow in an espresso machine and quickly designed and implemented potential solutions to improve performance
Assessed the operation of a high-end automatic coffee maker in relation to an alleged water loss incident
Inspected and analyzed an orbital sander for defect or damage with regards to an alleged malfunction
Tested, evaluated, and analyzed numerous heating pad and heated blanket designs from multiple manufactures to assess safety, reliability, and compliance with pertinent standards and codes
Inspected a battery-powered recliner as part of a fire origin and cause investigation
Constructed a custom experimental setup to perform acute overload and cyclical overload testing of a wooden bunk bed to evaluate potential design improvements
Worked with a multi-disciplinary team to determine the root cause of premature coffee cup lid failures
Medical Devices
Evaluated potential design improvements to reduce noise and improve flow rate stability in a breath delivery unit (BDU), also known as a ventilator, using both off-the-shelf and custom, rapid prototyped components
Designed a custom experimental apparatus and suite of experiments to test and evaluate peristaltic pumps
Designed a custom experimental apparatus using laser micrometers to collected vibration data for ventricular assist devices (VAD), also known as heart pumps, and analyzed the vibration data to inform manufacturing quality improvements and increase product life
Analyzed failure logs and software for a peristaltic pump controller in support of a risk assessment
Heating, Ventilation, Air Conditioning and Refrigeration (HVAC-R)
Inspected a commercial beverage cooler in support of a fire origin and cause investigation
Determined the root cause of a cooling tower pipe rupture and evaluated the robustness of the freeze protection design and the appropriateness of the attempted coil repair
Assessed the validity of moisture infiltration claims do to an allegedly defective attic design
Analyzed the condenser water loop of a high-rise HVAC system to determine the root cause of a hydronic piping rupture and subsequent water loss
Evaluated the design of an integrated condenser water and fire protection system (non-fire protection connections) to determine its compliance with the applicable plumbing, mechanical, and fire protection codes
Analyzed temperature and humidity data of a multi-use apartment building to assess the validity of alleged moisture infiltration claims from an adjacent commercial space
Investigated the design and installation of a manufacturing facility's ventilation and exhaust air flows and air filtration systems to determine its compliance with building specifications, building codes, and industry guidance
Led the testing and inspection of a residential HVAC and temperature control system to determine the root cause of an alleged overheating event
Mapped the damage patterns and moisture distribution inside of a high-rise hotel to determine the root cause of alleged biologic growth
Inspected the installation of vertical terminal air conditioning (VTAC) units inside of a luxury hotel to determine the root cause of controller board failures
Reviewed the design of a packaged terminal air conditioning (PTAC) unit to assist with noise mitigation efforts
Analyzed temperature and humidity data within a luxury high-rise hotel to evaluate the effectiveness of the radiant beam (chilled beam) cooling/heating system
Collected and analyzed temperature and humidity data within a Designated Outdoor Air System (DOAS) to determine the root cause of high humidity conditions within the operating rooms of a hospital
Analyzed the temperature and humidity output of the Makeup Air Units (MAU) at a high-rise hotel to determine the root cause of high humidity and biologic growth within the building
Instrumented cruise ship refrigeration lines to record surface temperature and ambient humidity measurements and determine the root cause of pipe condensation issues
Evaluated the design and installation of a residential air handling unit to determine the cause of alleged high humidity and biologic growth
Determine the root cause and prevalence of condensation within the cold-water hydronic system of a high-rise apartment building
Researched the effect of water treatment and filtration on the efficiency of an external melt, ice tank thermal energy storage system and evaluated the advantages and disadvantages of external melt versus internal melt systems
Performed a detailed failure analysis of a resistive duct heater and the associated temperature control components in support of a fire investigation
Measured and documented the displacement of a hospital's chilled water hydronic system following a pipe rupture and water release to inform corrective and preventative actions
Analyzed the temperature and humidity data of a hotel's multiple Outdoor Air Handling Units (OAHUs) to determine the root cause of observed biologic growth and evaluate proposed mitigation strategies
Construction
Evaluated the design and installation of a storm water drainage system of a large warehouse to inform a cost-of-repair analysis
Assessed the regulatory compliance of a passive radon mitigation system against relevant building codes and standards
Analyzed the design and construction of the HVAC and hydronic systems for a large, multi-staged mall development as part of an international arbitration
Measured and analyzed pressure and flow rates within domestic cold water and hot water recirculation systems with regards to alleged failures of crosslinked polyethylene (PEX) and polypropylene piping
Researched standards for building underpinning safety and evaluated documented procedures and practices against the applicable standards
Inspected and analyzed the installation of sanitary drain lines at an apartment complex for compliance with applicable building codes
Calculated head loss versus pump performance to evaluate the suitability of the sump pump system design in a luxury apartment building
Industrial
Performed a detailed computation fluid dynamics (CFD) simulation of an industrial food drying oven to identify potential hot spots in support of a fire origin and cause investigation
Evaluated the design and installation of a gas-fired industrial food drying oven for compliance with NFPA standards and manufacturer recommendations
Developed a high-fidelity computation fluid dynamics (CFD) model to calculate the forces exerted on a diver during a transient delta pressure event at a hydroelectric power plant
Documented the displacement of a liquified natural gas (LNG) pipeline to assist with remedial efforts
Calculated the volume of oil released and recovered following a pipeline rupture using analytical and computational analysis of geographical, pressure, and flow rate data
Evaluated the design and operator instructions of a front-discharge cement mixer for compliance with the relevant industry standards
Designed a custom suite of experiments to inform and evaluate safety improvements for pneumatic printing press roller adapters
Inspected and tested linear actuators for solar panel installations to determine the root cause of field failures
Evaluated the design of an industrial air duct system against nationally-recognized design standards (Sheet metal and Air Conditioning Contractors' National Association — SMACNA)
Investigated an incident involving overheating within a self-priming centrifugal pump being used for sewage bypass
Investigated a fire within a multi-stage centrifugal compressor at a liquid natural gas (LNG) processing facility and performed root cause analysis
Researched the operator presence sensors and automatic breaking functions of commercial crawler dozers to evaluate the standard of care for such safety devices
Performed industry research of 100 hp front end loaders and mulcher attachments to evaluate the standard of care for the safe design of such machines
Analyzed the design of an agricultural dump wagon to evaluate it against ANSI and ASAE standards and peer products available in the market
Evaluated the tip over prevention design of a scissor lift against ANSI and OSHA standards and peer products
Cryogenics and Defense
Led a root cause investigation for a case involving liquid nitrogen (LN2) burns allegedly sustained during use of a portable inflatable cryogenic sauna including a detailed review of the equipment design and state of the art
Investigated an alleged failure of a liquid nitrogen (LN2) sensing tube for a commercial food processing facility
Performed a scooping analysis and trade study to estimate the theoretical cooling capacity of a 1-watt split Stirling cryocooler as a function of compressor input power and size
Investigated alternative regenerator filler materials using additive manufacturing techniques for use in a 200 mW split Stirling cryocooler regenerator
Calculated the Mean Time to Failure (MTTF) and reliability for a 1-watt split Stirling cryocooler based on a Weibull distribution using return data, shipment history, and approximate product exposure rates
Developed a 1-dimensional oscillatory steady state thermodynamic model of a 1-watt split Stirling cryocooler using Sage cryocooler modeling software to evaluate potential design improvements
Intellectual Property
Assessed the validity of license agreement infringement claims involving a patented refrigeration compressor technology
Evaluated the efficacy of pet food marketing claims using fluid dynamics analysis
Performed a literature review on self-balancing hydraulic systems for on-road and off-road applications and researched commercially available hydraulic solenoid valves to assess issues of novelty and non-obviousness is support of a patent infringement investigation